Robot Layup

Compatible with double-glass long and short string layup

1. Equipment compatibility: Applicable component range: 5BB-12BB 60P, 72P, 78P full-piece/half-piece/double-glass/double-sided battery components.
2. Applicable cell: 156mm * 156mm-210 mm * 210 mm MBB, the whole piece/half piece, and five strings of 210 battery modules AB string typesetting;
3, product size: length (1634-2500mm) and width (986-1400mm).
4. Assembly line height range: 950 ± 50mm (adjustable);
5. Maximum component weight: 50kg/PCs;
6. String rhythm: single string ≤ 5S (including battery string transmission and positioning time), AB string glass single string ≤ 7 S, glass in and out time ≤ 10 s
7. The color of the main body of the equipment is white (color code: RAL9002/RAL9001), and the color matching is blue (color code: RAL5015). The color of the robot is determined according to the principle of different colors for different brands; all guardrails, protective devices, and pillars are light yellow (color code RAL1016);

其他信息

Panel size	Length (1634-2500 mm) Width (986-1400mm).
String mode	With double glass AB string typesetting and AB string complement string function
Overall accuracy of layup	Repeated placement accuracy of battery string: 0.2mm Distance deviation between battery string and long and short sides of glass ≤ ± 0.2mm
String adjustment mode	0.1mm, it is required to have an independent interface, corresponding to the battery string of the production layout, and the diagram is clear., The upper computer can adjust the X/Y/Z/R direction of any string, and the minimum adjustment unit
Recipe function	More than 20 different layout formulas can be stored, and different formulas can be replaced and called directly., There is no need to adjust the formula change, and the parameter setting needs permission control.
Defective rate	The total proportion of fragments and cracks is less than 0.05% (fragments/total fragments/month)
Cycle Time	Single string ≤ 5S (including battery string transmission and positioning time), AB string glass single string ≤ 7s, glass in and out time ≤ 10s
Equipment on-time rate	＞99%
Magazine requirements	1. Support the string of off-line rework string box, with two ng string box placement areas, each box can place 1-12 strings,, 2. There are two blocking cache material boxes (AB string). When there is no material in front, the typesetting machine will automatically typeset the cache material,, 3. Each material box can store 0-12 strings, and the machine beyond the storage range shall have an alarm prompt;, 4. When using the magazine, the beat is about 12 seconds/string., and each line is equipped with a rework feeding box; to achieve man-machine safety and ensure operability., and the accuracy is the same as the normal typesetting requirements;
Explosion rate of typesetter	≤0.01%
Permission setting	Chinese mode, each parameter interface of touch screen is set with password protection.
Suction cup vacuum	Man-machine operation interface of robot manipulator and industrial computer
Security control	Each group of suction cups requires a separate vacuum pipeline, with a vacuum breaking alarm to realize the alarm shutdown function after the piece falls;, the alarm value can be set; the double-row gravity pressing telescopic suction cups shall be used, and there shall be no other defects such as suction cup marks.

Equipment and information system docking:

Equipment status: idle, automatic operation, manual operation, fault, etc., as well as the switching logic between each status;
Setting values: machine number, consumables setting, equipment configuration parameters, process parameters, quality inspection parameters, etc.;
Alarm information: fault location, degree, code, operation guidance, etc.;
In addition to the transmission of the above contents through the interactive Interface, the equipment shall be provided with HMI and other human-machine interfaces for on-site personnel to query;

Vision system requirements

1. A 2D vision system shall be configured to assist the robot in grasping the battery string.

2. Each typesetting machine has two battery string conveying lines. The battery string enters the station with the conveying line and stops when it is in place. The vision system is located above 2D view, shot from above) Shoot the head of the battery string. The 2D coordinates of the head and tail vertices of the battery string are calculated. Then, the 2D coordinates of the center of the battery string and the offset angle of the center line are comprehensively calculated. The vision system sends the data to the robot, and the robot grabs the battery string according to the data and then starts typesetting.

3. Vision sensor (recommended): 2D area array camera

4. Positioning accuracy: ± 0.1mm (visual pixel not less than 1000 W)

5. Functional requirements: locate and calculate the 2D coordinates of the battery string center

6. Installation mode of 2D sensor: the machine is fixed and installed on the ground

7. It is convenient for calibrating various types of battery strings. When the 2D camera moves, a steel ruler is added to the beam.

8. Equipment operating rate: 99.9%

9. Communication mode: direct communication with robot, Profinet TCPIP or Ethercat

Robot Layup

其他信息

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