Laboratory Small Solar Laminator YLP500S

For lamination and curing of monocry anf poly solar modules in the laboratory Automatic memory function of process parameters: Please modify the production process parameters reasonably. The parameter settings have a power-off retention function. You don’t have to worry about losing or resetting them next time you start up. It can provide first-hand on-site data for component quality analysis; 1. Three-stage lamination control is adopted to improve the quality of component lamination; the pressurization rate and the upper box’s opening and closing speed are adjustable. Statistics of lamination times. 2. The system has a lamination count statistics function, which can quickly check the number of shifts and component output and be used as a reference for equipment repair, maintenance, and replacement rate cycles of vulnerable components. 3. Multi-in-one control technology Integrating vacuum technology, pneumatic transmission technology, PID self-tuning technology, programmable control, and relay control technology can realize the complex process requirements of lamination and solidification of monocrystalline silicon or polycrystalline silicon battery components. 4. Accurate high vacuum indication system Using autonomic pressure sensor control, the vacuum status in the lamination chamber can be quantitatively monitored on the LED screen at any time. The system has high measurement accuracy, good anti-interference performance, and a stable system. At the same time, the upper and lower limits of vacuum and atmospheric conditions can be adjusted according to the customer’s actual working environment to meet the stability of equipment control and lamination in high-altitude environments.

其他信息

Model

YLP500S

Machine Dimension

950*850*1280 mm

Weight

800KG

Effective lamination area

500*500mm

Heating method

Electric heating

Temperature control method

Digital display PID+SSR synchronous control

Temperature

10℃—180℃ adjustable

Temperature control accuracy

≤±1.5℃(no load)

Temperature control range

10℃—180℃ adjustable

Operating vacuum

100~40Pa

Lamination time

2—10 minutes (excluding curing time)

Average Power

5.5KW

Compressed Air

compressed air source pressure 0.7 ~ 0.8MPa

Compressed air flow

0.2m3/min

  1. It adopts the patented technology of integrating a vacuum chamber and heating plate, which has a high vacuum degree and no deformation.
    1. The upper cover rubber adopts anti-wrinkle technology to extend the service life of the rubber and improve the quality of component lamination.
    2. The heating plate and lower box are integrated structures, and the heating plate does not deform.
    3. The laminator’s unique vacuum valve design ensures reliable operation, long life, easy maintenance, and a high equipment vacuum degree.
    4. The vacuum sealing strip is placed on top, which is easy to install and has a long service life.
  2. Load-bearing low board: Use high-strength board as the product placement surface;
    1.2.8 Internal and external materials: external cold-rolled plate, surface baking paint, color RAL6003;
    6. Switch cover method: Open it manually and lock it with the main body of the equipment using silicone strips and hooks to form a sealed cavity;
    7. Lamination method: The silica gel plate is used as the lamination medium, and the lamination process is completed through the pressure difference between vacuum and atmospheric pressure;
  3. Safety measures:
    1. Emergency button:
    Set up an emergency button. When an emergency occurs, the operator can press it in time to achieve emergency shutdown;
    2. Emergency operating system:
    When the equipment unexpectedly loses power, or there is a power outage on site, operations such as inflating and opening the cover can be achieved through the emergency operating system;
    3. Three-tone alarm
    Accurately provide equipment operating status and provide operators with timely and accurate alarm information;
    4. Under-voltage fault alarm when cover is opened:
    After the equipment lamination process is completed, the lower chamber is inflated. The cover can be opened when the lower chamber reaches the atmospheric state. If the atmospheric state is not reached, the fault alarm will be activated, and the system will automatically continue to inflate to make the lower chamber reach the atmospheric state. At the same time, you are reminded to set the lower chamber inflation time appropriately.
    5. Vacuum pump failure alarm:

When working generally in the automatic state, if the vacuum pump is turned off at this time, this fault alarm will occur because the vacuum pump cannot be stopped during the normal lamination process to avoid reaching the vacuum state of the upper or lower chamber.
6. Vacuum system alarm:
When the equipment does not meet the requirements within the vacuum time, the system alarms;
7. Temperature measurement module fault alarm:
When the temperature measurement module fails and the temperature cannot be reasonably detected, this alarm prompts for inspection as soon as possible.
8. Illegal operation fault alarm:
When the equipment cover is not closed, and the upper and lower inflation and vacuum operations are performed, this fault alarm will appear, and the operation will be stopped automatically. If you perform the upper inflation operation with the cover open, the rubber plate of the upper cover will be damaged; if you perform the lower inflation and lower vacuum operations, the purpose of this operation cannot be achieved because the upper and lower covers are not sealed. Turn off the alarm buzzer and follow the prompts on the pop-up alarm interface to perform other routine operations.

  1. Control System:
    1. Flexible control method:
    It combines manual and automatic modes. Average production can be carried out fully automatically, with simple operation, high efficiency, and reduced labor intensity for workers. Debugging or maintenance can be done manually to facilitate debugging and troubleshooting.
    2. High configuration control system:
    The controllers all use Siemens programmable controllers, which work stably and reliably and can easily communicate with computers. Comply with modern industrial automation control requirements.
    3. Simple and friendly operation interface:
    The operating platform adopts a high-quality touch screen with a friendly interface, high sensitivity, easy operation, and accessible learning; the process parameters are simple to set, and multiple process parameters are displayed in the same window for easy monitoring. At the same time, a help option on the touch screen provides repair and daily maintenance knowledge for common faults. When a fault occurs, the cause of the fault can be found quickly and promptly.